@Dmitriy Sokolov I literally just bought that plugin. The problem is with bridge. If I export to .obj and repair it using that plugin, it looks great.

@Vyacheslav Kudrya I do - I did - the topology is garbage.

Joining them fixed it - odd.

@Nick Fox I lofted or patched, don't remember. That worked but left this little gap. When I joined the whole thing, it disappeared. I noticed it happened in one of Nikita's videos as well. Worked out in the end.

I didn't do any beveling either. I plan to buy Marmoset Toolbag 5 and it allows you to bake bevels so I want to test that out.

Did you unwrap the face first? If so, I assume it didn't come out in the shape of the face (my experience is that unwrapping faces always produces a perfect rectangle). I ask because I was experimenting with this and I had a face that was smaller on one end but when I unwrapped it, it came out as a perfect rectangle. I though deform with fit it in to the face for me but it didn't.

@Vyacheslav Kudrya When you unwrap in blender, the result conforms the the faces you unwrapped. I assumed when I unwrapped, I could use it as a guide for placing objects - here is an example - I unwrap the top face but it isn't perfectly square, I add a bunch of curves that fit the unwrapped face exactly, but when i deform, it doesn't follow the face.