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IEC 61508 SIL verification tool + peer decision support for functional safety engineers. Premium: SILVerify + FSMS templates + live Q&A. $59/month

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41 contributions to Functional Safety Play Book
Safety Compliance Checks on Vendor Skids
Hi all (again), I am currently working with a Client which has asked me to carry out a C&I compliance assessment on vendor skid coming from China. The skid is fair size (approx. 400m²) as it contains a full Pyrolysis unit along with it's own BPCS Control System and Independent Fail Safe Controller. Among all the other C&I compliance checks I am doing, the Functional Safety checks is one of the main items on my radar. My initial TQ's to this particular vendor contain queriers around how they have managed their SIL rated trips, i.e. which Safety Standard have they complied with? and also what lifecycle documentation they can provide, i.e. Hazard Study Reports, SRS, SIL Verification Calcs, SIF Validation evidence etc? (I am awaiting their response) .. I often hear that we should treat Vendor packages as black boxes, however I believe there must be some level of assessment which must be carried out by the Principal Designer to ensure the equipment being supplied is compliant to our standards, and has followed robust safety lifecycle? My question to the team is, what sort of assessment would you carry out on 3rd party skids the size of this? Again, any opinions on this one would be hugely appreciated!
0 likes • 5d
@Anth Gunn when this skid is integrated into the facility does it form part of a wider process. The second thing is what safety requirements were they given. I’m thinking that the consequences would only really be fully know if assessed in its environment.
1 like • 1d
@Anth Gunn keep in touch and reach out if you need a second opinion. Don’t forget when your ready we can hold a decision review on this and discuss as a group.
🔥SILVerify is back online
SILVerify is back online with new features What's new: → Build your own approved failure rate library — access any device in one click on any future project → Integrated AI assistant for in-app support — answers questions from the user guide instantly If you do SIL verification under IEC 61508 or IEC 61511, it's worth a look. I'm really happy with this now, it's going to save me a lot of time, thanks for your patience, everyone → Sample project is now included — let me know what you all think, please 🙏 https://silverify.co.uk/
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Discussion about SIS cybersecurity
I have a question for you regarding the cybersecurity of SIS. Do you have any experience in this area? The IEC 61511 gives some requirement for analyzing SIS cybersecurity. I see in practice, that this topic is often overlooked and not part of a comprehensive risk assessment. From my perspective, this results from the fact that OT cybersecurity is still not well-developed. I have the impression that there is a significant lack of specialists in this field. An ordinary IT professional doesn't understand the operation of automation systems and control networks, and automation and control engineers don't have such in-depth knowledge of cyber threats. Do you see this problem in your own country? I have only basic knowledge in this field. Can you recommend any good sources of knowledge on this subject?
1 like • 4d
Hi @Tomasz Barnert im with you on the Cyber. Currently looking into some courses narrowed it down to ISA certification scheme or TUV. I know someone who recently did the ISA online course and they recommended it. When I decided I’ll update you. But in my opinion it’s 100% needed for FSeng now, or it’s going to become a big hole in our CVs in the very near future.
SILVerify Updates
SILVerify is briefly offline today while I carry out some updates. What's been added: → Device library — a controlled register of failure rate data. Store your approved λD, DC, SFF, and SC values once, with a record of who verified the data and on what basis. One click fills any channel from your library on any future project. → Full 2oo3 and 1oo2 support across all three subsystems — sensors, logic solver, and final elements — with CCF assessment, beta factor derivation, and SC synthesis per IEC 61508 Clause 7.4.7. → In-app help page with an AI assistant that answers questions from the user guide. Back online later today. Will post to notify when it's live
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Proof Testing
Hi All, I am currently writing a proof test procedure for a High-High Temperature SIF. The sensor is 3-wire RTD. After carrying out all the proof testing checks, I have included for an RTD Calibration check to be carried out at the end, using a decade box or loop calibration device e.g. Fluke 754). Reason being, I wanted to ensure the loop was functioning correctly still after disconnecting sensor wires etc, during the proof test. However, my Client has requested this to be removed from the Proof Test as this is done as part of other existing maintenance routines. Just want to get anyone's thoughts on this, as to whether it is overkill to include an RTD check, and I should simply just ask the user to check the RTD is within it's prescribed calibration date? Any opinions on this would be appreciated!
1 like • 5d
@Anth Gunn I agree with your recommendation. I do find it strange when companies bring in a FS Eng and then don’t take their advice.
0 likes • 5d
I would probably if you feel it warrants it. Recommending reducing the PTC to a figure you think their version of the test achieves.
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Richard Kelly
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@richard-kelly-4141
Functional Safety Expert with 15+ years in Nuclear Defence, simplifying FS to what’s needed—no more, no less.

Active 2h ago
Joined Aug 18, 2025
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