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Functional Safety Play Book

230 members • Free

5 contributions to Functional Safety Play Book
T6A Symposium 2026
Good Morning All, Just to let you know the 61508 Association are holding a conference in York on November 25th this year. The event is free to join and looks to include a very good agenda regarding Functional Safety Compliance. I have attached the flyer for those that are interested 🙂
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Safety Compliance Checks on Vendor Skids
Hi all (again), I am currently working with a Client which has asked me to carry out a C&I compliance assessment on vendor skid coming from China. The skid is fair size (approx. 400m²) as it contains a full Pyrolysis unit along with it's own BPCS Control System and Independent Fail Safe Controller. Among all the other C&I compliance checks I am doing, the Functional Safety checks is one of the main items on my radar. My initial TQ's to this particular vendor contain queriers around how they have managed their SIL rated trips, i.e. which Safety Standard have they complied with? and also what lifecycle documentation they can provide, i.e. Hazard Study Reports, SRS, SIL Verification Calcs, SIF Validation evidence etc? (I am awaiting their response) .. I often hear that we should treat Vendor packages as black boxes, however I believe there must be some level of assessment which must be carried out by the Principal Designer to ensure the equipment being supplied is compliant to our standards, and has followed robust safety lifecycle? My question to the team is, what sort of assessment would you carry out on 3rd party skids the size of this? Again, any opinions on this one would be hugely appreciated!
1 like • 1d
@Tomasz Barnert Hi Tomasz, our activities as the Principle Contractor will be to manage the Functional Safety. We are in very early stages at present (FEED) and expected to kick-off into Detail Design within the next few months. I will then develop the a Project Functional Safety Management Plan which will cover the management of the Vendor packages, however I need more information from the Vendors to see what level of detail we need to dive into with them. Yes, my Client will be carrying out SIL determination (LOPA) post HAZOP, however the Client will be initially carrying out a HAZOP for the full plant, which includes the central plant control connecting all the Vendor packages and Utilities. I have just been speaking with our process safety engineer and he has advised they are HAZOP'ing the full package as they have noticed some process concerns on their P&ID's such as no over-pressure protection. This is obviously a concern, but a relief in a way that the package is now going to be HAZOP'd fully by our team so we can then determine the correct level of SIS required compared to what the Vendor has designed for. As you can tell, this is a little bit out my comfort zone with the scale of this particular vendor skid (includes it's own BPCS, SIS and Burner Management System), however, I am sure the confidence will start build (or fall?!) as the project unfolds ...
0 likes • 1d
Thanks Richard, that is good to know 👍
Proof Testing
Hi All, I am currently writing a proof test procedure for a High-High Temperature SIF. The sensor is 3-wire RTD. After carrying out all the proof testing checks, I have included for an RTD Calibration check to be carried out at the end, using a decade box or loop calibration device e.g. Fluke 754). Reason being, I wanted to ensure the loop was functioning correctly still after disconnecting sensor wires etc, during the proof test. However, my Client has requested this to be removed from the Proof Test as this is done as part of other existing maintenance routines. Just want to get anyone's thoughts on this, as to whether it is overkill to include an RTD check, and I should simply just ask the user to check the RTD is within it's prescribed calibration date? Any opinions on this would be appreciated!
1 like • 5d
I have checked the safety manual and it doesn’t specifically ask for a full calibration, just a two point calibration (which effectively I do as I ask for the user to measure the ambient as-found temperature and convert to mA, and take simulate the trip temperature which I also ask to convert that to mA as part of the check). We have now given the RTD 85% PTC based on simulating the temperature from the RTD head as it was not possible to bring real life conditions up to the desired trip temperature safely. They have put the request to remove in writing as part of a Human Factors Study Report, so I guess I am covered removing it?!
1 like • 4d
Hi Carl, no the RTD probe is mounted above a gas turbune so not easy to do in situ, and the client requested they did not want to remove the probe for bench testing; rather just reduce the PTC%
New group idea
Hi everyone, I was thinking of doing a weekly group coffee meeting. No structure just jump on the call if you’re free and discuss whatever’s on your mind. Would anyone be interested in this
Poll
5 members have voted
1 like • 8d
Hi Richard, sounds like a great idea, just depends on date and time which is allocated, but if free, I would certainly like to join 👍
Something I've been sitting on for a while — and I've finally decided to do it. 👇
Something I've been sitting on for a while — and I've finally decided to do it. 👇 A few days ago I mentioned I was thinking about building a training programme for certified functional safety engineers who want to move into nuclear. The response told me everything I needed to know. So here it is. Get Into Nuclear — Functional Safety Practitioner Programme. An 8-week live online programme built around ONR guidance and nuclear-specific standards. Weekly group calls. A real case study with personal feedback. Post-placement mentoring when you land your first nuclear role. There is nothing else like this. I've looked. Because you were here before this existed — you get first access. I'm giving away 2 free places before I open this to anyone else. To enter: ✅ Comment "I'm in" below and tell me: what is the single biggest thing stopping you from applying for nuclear functional safety roles right now? Winner announced in 2 weeks. Head to the Classroom to see exactly what is inside 👉 Get Into Nuclear — Functional Safety Practitioner Programme
0 likes • 11d
I’m in
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Anth Gunn
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14points to level up
@anth-gunn-5750
Degree qualified Instrumentation & Control Engineer and FS Eng

Active 50m ago
Joined Mar 11, 2026
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