0. Start Here: Rules of the Floor
0. Start Here: Rules of the Floor
How this community works, the two safety rules we never break, and how to get the most out of AI as a controls co-pilot. Start here before anything else.
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1. Setup: Your Simulation Lab
1. Setup: Your Simulation Lab
Pick your platform and build a lab that costs little or nothing: Siemens, Rockwell or CODESYS, plus a virtual plant like Factory I/O. Plus how to give AI the right context.
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2. Read and Understand PLC Code with AI
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2. Read and Understand PLC Code with AI
Use AI to explain programs you didn't write: tag tables, ladder rungs, Structured Text and Instruction List. Trace a signal from the field to the output on any platform.
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3. Ladder Logic with AI
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3. Ladder Logic with AI
Have AI draft ladder logic, then review it like a pro: seal-ins, timers, counters, compares and interlocks. Import it, run it in simulation and fix what's wrong.
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4. FBD, ST, IL and SFC with AI
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4. FBD, ST, IL and SFC with AI
FBD for analog and logic, Structured Text for state machines and recipes, IL for legacy code, SFC for sequences, on any platform. When to use each, and how AI handles them.
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5. Analog Signals and PID
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5. Analog Signals and PID
Scale 4-20 mA and raw counts into engineering units, detect wire breaks, and tune a PID loop on a simulated tank.
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6. Simulate and Test Like Commissioning
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6. Simulate and Test Like Commissioning
Write a test plan, force faults, and prove your program does what the spec says before it ever sees a real machine. A small version of a factory acceptance test.
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7. Troubleshooting with AI
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7. Troubleshooting with AI
A repeatable fault-finding method: symptoms, evidence, the program, the field. Use AI to narrow it down fast without guessing.
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8. HMI and Plant Data
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8. HMI and Plant Data
Build a simple operator screen, wire alarms, and get read-only machine data into a dashboard (MQTT, database, Grafana).
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9. Drawings to Program
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9. Drawings to Program
Turn electrical drawings into an I/O list and a program skeleton with AI help, and check a program against the drawings.
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10. Capstone: Build and Commission a Line
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10. Capstone: Build and Commission a Line
Put it all together: spec, program, HMI, test plan and commissioning report for a simulated line. Get feedback from the community.
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Prompt Library
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Prompt Library
71 copy-ready prompts for real PLC work: read and explain code, write LAD/SCL/STL/FBD/GRAPH, review AI output, analog and PID, test plans and FAT, troubleshooting, HMI and alarms, plant data, drawings and I/O lists, commissioning. Each card says what to attach and how to check the answer.
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Project Files
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Project Files
Download the real files behind the courses: the demo line PLC program and HMI, the read-only data stack (collector, MQTT, TimescaleDB, Grafana), Excel templates for FAT records, fault logs, I/O lists and alarm rationalization, and every Siemens reference solution compile-checked in TIA Portal V15.1.
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