Case Study 102: Lift Plan Mismatch & Unsafe Operation Near Power Lines
Incident Overview During a contract lift on a construction site, the lift supervisor identified that the lift plan drawings did not match the actual site conditions. A tram power line was shown as being approximately 4 metres away from the crane, but in reality it was positioned less than 3 metres away and directly above the crane setup area. When raised with the Appointed Person (AP), the proposed solution was to “find a sweet spot” by moving the crane with the boom raised — a method not included in the lift plan. Additional failures included lack of radios, missing exclusion zone barriers, no competency checks during induction, and unverified claims that the power lines were isolated. What Went Wrong Lift plan drawings were inaccurate and not site-verified Crane positioned within unsafe proximity to overhead power lines Unplanned crane movements introduced outside the lift plan No formal confirmation or proof of power line isolation Inadequate communication systems (insufficient radios) No exclusion zones established Competency and ID checks not carried out during induction Pressure and poor attitude from AP when safety concern raised Key Lessons Learned Lift plans must reflect real site conditions, not assumptions Any deviation from the lift plan requires stop and re-plan Working near power lines requires absolute verification, not trust Communication is a critical safety control, not optional Raising concerns is a duty, not a problem Safety Recommendations Stop the lift immediately if drawings do not match site conditions. Do not operate cranes near power lines without written isolation confirmation. Ensure full communication systems are in place for the entire lifting team. Install and enforce exclusion zones before any lifting activity. Verify competence of all personnel during site induction. Reject any “on-the-spot” method not covered in the lift plan. Incident Source Real site experience – Contract lift operation, UK construction site (2026). Regulatory Mapping